Built for the rotating assets that hurt most when they stop.
Fleetpio doesn't monitor all equipment generically. A centrifugal pump's bearing defect frequency is calculated differently from a rotary compressor's vane pass frequency. Cavitation shows up in broadband high-frequency energy; coupling misalignment shows up in 2X synchronous harmonics. Each equipment type has its own fault physics — the scoring engine was built around those differences, not despite them.
The machine most likely to cause a production stop.
Centrifugal pumps are the most common rotating equipment in process industries — and one of the most frequent failure sources. Bearing degradation, impeller imbalance, and cavitation all have distinct vibration signatures in different frequency bands. Fleetpio monitors all three simultaneously, with separate fault classification for each.
Compressor failures are expensive and often invisible until they aren't.
Rotary compressors in manufacturing and oil & gas tend to run continuously at high load — the failure mode isn't sudden, it's a gradual degradation that vibration and temperature trends can reveal weeks before an unplanned outage. Fleetpio monitors rotor imbalance through vibration analysis and oil degradation through temperature rate-of-rise correlation, not just threshold breach.
The workhorse of every rotating system — and the hardest to predict manually.
Electric motors drive most of the rotating equipment in any plant. Their failure modes span mechanical (bearing, coupling, eccentricity) and electrical (winding insulation). Fleetpio monitors the mechanical signatures through vibration analysis and the electrical via winding temperature trend — combining both into a single health score with multi-mode fault classification.
Complex spectra, model-assisted baseline.
Cooling tower fans and industrial turbines have more complex frequency spectra than single-stage rotating equipment — blade pass frequencies, gearbox mesh frequencies, and shaft harmonics all coexist. Fleetpio uses model-assisted baseline for these equipment types: the 14-day calibration is informed by the declared blade count and gear ratio to interpret the frequency space correctly.