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Predictive Maintenance · Cold Chain

Compressor failures announce themselves 3–6 weeks early. We make sure you're listening.

Fleetpio reads vibration sensor streams from your commercial refrigeration units and auto-schedules technician visits before a cold chain incident strikes.

3–6 wks Average early warning lead time
87% Reduction in emergency dispatch calls
<2 hrs From sensor alert to scheduled visit
98.3% Compressor health detection accuracy
The Problem

Every unexpected breakdown is a cold chain incident waiting to happen

A single commercial refrigeration failure can spoil $20,000–$80,000 in perishable inventory. Food logistics operators still run calendar-based preventive maintenance — scheduled by the clock, blind to the actual health state of each compressor.

Bearing wear, refrigerant contamination, and scroll degradation all produce characteristic vibration frequency shifts weeks before they cause a failure. Calendar schedules miss those signals entirely. Condition-based maintenance doesn't.

Compressor Health Over Time Health % Time → Calendar Fleetpio Alert fired Failure 100% 60% 80%
How It Works

From sensor signal to scheduled visit in under two hours

01

Sensor Ingestion

Fleetpio connects to your existing vibration, temperature, and pressure transducers via REST, MQTT, or Modbus. No hardware replacement — connect your current sensors in hours.

02

Anomaly Detection

Each unit gets its own health baseline. When vibration frequency or refrigerant pressure trends deviate over 48–72 hours, the detection engine fires a WATCH alert with a predicted failure window.

03

Work Order Automation

Fleetpio creates the work order, estimates the parts needed, and pushes the visit to your dispatch queue — all before your maintenance team has seen the alert.

See the Full Process
Cold Chain Protection

Built for food logistics operators who can't afford a cold chain breach

Fleetpio is purpose-built for the compliance and liability stakes of food distribution. Every alert, schedule, and technician log is timestamped and audit-ready.

Learn About Cold Chain Protection
// Live sensor stream — Unit CU-047
compressor_id: "CU-047-DEN"
vibration_hz : 63.4 // ↑ elevated
temp_c : -18.2
pressure_psi : 182.6
status : "WATCH"
alert_fired : true
scheduled_visit: "2026-07-02"
Customer Stories

Fleet managers who stopped putting out fires

"We used to get paged at 2am when a compressor died. Now Fleetpio schedules the fix 4 weeks before it becomes a problem."
NC
Operations Manager
Northridge Cold Express
"The audit trail alone has been worth it — when a client asks about a temperature excursion we have the data to show it wasn't our equipment."
MP
Fleet Maintenance Lead
Mesa Perishables Co.
Read Customer Stories
Pricing

Per-fleet-unit pricing. No per-seat surprises.

Starting at $199/month for up to 25 refrigeration units. Fleet tier covers 100 units at $549/month. Enterprise pricing for large distribution networks.

See Pricing Plans

Stop dispatching on failures you could have scheduled weeks ago

Show us your fleet size and we'll walk through a demo using sensor data from a comparable operation — including the emergency call reduction you can realistically expect in 90 days.